Bio Fertilizer

Producing bio fertilizer from carbon, specifically biochar, involves combining the carbon-rich material with beneficial microbes that can enhance soil fertility and plant growth. Below is a detailed. And if you want to know more, you can click here. And we will tell you the step-by-step guide on setting up a production line to create microbial fertilizer from biochar:

Step-by-Step Production Line Process：

Step 1: Biochar Production

Raw Material Collection: Gather biomass such as agricultural waste, wood chips, or other organic materials.

Carbonization: Process the biomass in a carbonization furnace to produce biochar. This involves heating the biomass in a low-oxygen environment to convert it into a stable form of carbon. We can provide you with our company’s charcoal furnace equipment, which can help you make charcoal quickly. Production capacity can reach 4 tons per hour.

Cooling and Storage: Allow the biochar to cool and then store it in a dry environment to prevent contamination. We can provide you with our company’s cooling machines to help you cool carbon quickly. It can produce up to 20 tons per hour.

Cooler Equipment for biochar biofertilizer

Step 2: Microbial Culture Preparation

Microbe Selection: Select appropriate microbial strains that are beneficial for plants, such as nitrogen-fixing bacteria, phosphorus-solubilizing bacteria, or mycorrhizal fungi.

Culture Growth: Grow the microbial cultures in a controlled environment. Use a nutrient-rich growth medium and maintain optimal conditions of temperature and pH to maximize microbial biomass.

Step 3: Mixing Biochar with Microbes

Preparation of Biochar: Before mixing, ensure the biochar is ground to a suitable size and is free from contaminants. To ensure uniformity in size, we offer you our company’s new vertical pulverizer with high efficiency and production.

vertical crusher for biochar biofertilizer

Mixing Together: Mix the biochar with the microbial culture. The process can be done in a mixer machine where the biochar is combined with a liquid culture of microbes. We recommend you our company’s twin-shaft mixers, which are more efficient than the single-shaft ones.

fertilizer mixer for biochar biofertilizer

Composting: Allow the mixture to incubate for a period to enable the microbes to colonize the biochar. This step might require maintaining specific moisture and temperature conditions to ensure successful microbial growth.

Step 4: Addition of Nutrients

Nutrient Enrichment: Enhance the microbial fertilizer by adding nutrients that can be beneficial for plant growth, such as nitrogen, phosphorus, potassium, and trace minerals. These can be added in soluble forms that microbes can utilize to multiply and become more effective.

Step 5: Drying and Granulation

Drying: Dry the biochar-microbe mixture to reduce moisture content, making it stable and easy to handle. We recommend you our company’s dryer with a capacity of 1-20 tons.

Granulation: Process the dried mixture through a granulator to form pellets or granules. This step improves the ease of application and handling of the fertilizer. We recommend our disc pelletizer with a pelletizing rate of up to 95%.

Step 6: Quality Control and Packaging

Testing: Test the final product for microbial activity, nutrient content, and contamination to ensure it meets quality standards.

Packaging: Package the microbial fertilizer in moisture-proof bags or containers to prevent contamination and loss of microbial activity during storage and transport. We can offer you our bagging machine, which is capable of baling 60-100 bags of biochar biofertilizer per minute!

Step 7: Storage and Distribution

Storage: Store the packaged microbial fertilizer in a cool, dry place to preserve its effectiveness.

Conclusion

Producing microbial fertilizer from biochar involves several critical steps from biochar production to microbial inoculation and final product formulation. Each stage must be carefully controlled to ensure that the biochar is effectively utilized as a carrier for beneficial microbes, ultimately enhancing soil fertility and plant growth. This type of fertilizer not only supports sustainable agriculture by recycling organic waste but also enhances soil health through the synergistic effects of carbon and microbes. If you want to learn more how to prouce biofertilizer from carbon, you can visit my website: https://www.charbasedfertilizermachine.com/product/make-bio-fertilizer-from-biochar/

Bio fertilizer is essential for plant growth. The core of this fertilizer is the microorganism’s life activity. It allows the crop to get fertilizer effects. The biofertilizer comes with both organic fertilizer and microbial fertilizer effects. It has live organisms which are beneficial for soil and plants.

The best about biofertilizer is that it comes with complete nutrients for your crops. Now that you’re familiar with biofertilizers, let us proceed with how to produce biofertilizers.

Making A Biofertilizer

Biofertilizer is perfect for agricultural use. The primary raw materials include functional microorganisms and organic waste. In your biofertilizer plant project, you should remember that the process consists of several factors. These include fermented materials, adding live microorganisms, mixing all of the materials, biofertilizer screening, granulating, coating, etc.

There are several materials used in making a biofertilizer, which means that you may need machines. Some of these machines include fertilizer shredders, compost turning machines, granulators, mixers, coating machines, drum screening machines, etc.

Fermenting Biological Waste to Make A Biofertilizer

It is a fact that biological waste disposal is a concern. Thus, biological waste may be harmful to our lives and can pollute the environment. Therefore, it is crucial to dispose of them properly.

In manufacturing biofertilizers, animal manure fermentation is an essential step. Then, you can make biological waste a biofertilizer which can offer you economic benefits. You can use windrow type composting for treating bio waste. Pile them up into windrow type, and you can place the compost pile in a deep groove or on the ground. You can use the best machine to turn the compost pile. It can help to moisture and adjust the temperature and oxygen content.

Composting Biological Waste for Biofertilizer

You can compost in an organic fertilizer fermentation pot. You will place the biological waste in the fermentation pot for the fermentation process. It will not produce odor during the process.

You can also use a fermentation tank that automatically works. It can give the best moisture, temperature, and air content for the microorganism activities.

In producing a biofertilizer, you can choose from two types, including granular biofertilizer or powdered biofertilizer.

Production of Granular Biofertilizer

In producing a granular biofertilizer, you should add bacteria or function microorganisms. You can add functional microorganisms in or after granulation based on your needs. Since granulation is the main element in producing granular biofertilizer, you will need to use granulating equipment.

Production of Powdery Biofertilizer

If you want an easy and low production cost for a biofertilizer, you can prefer a powdery biofertilizer. In this process, you will add microorganisms to fermented materials based on a specific ratio for mixing.

You need a blending machine for mixing microorganisms and organic materials evenly. After the mixing process, dry and pack them.

Conclusion

In the production of bio fertilizer, you need to consider several factors like using machines, choosing the microorganism, water content and temperature control, etc. So you can successfully make your bio fertilizer! As a result, your crops can grow efficiently and avoid diseases.

Now, check our website for more about bio organic fertilizer production and get an affordable bio fertilizer production line! https://organicfertilizerproductionline.com/bio-fertilizer-plant-project/

Tag: Bio Fertilizer

How to Produce Biofertilizer from Biochar