Compost Machine

Organic fertilizer fermentation is commonly carried out using aerobic methods. The trench composting system is a popular method used by organic fertilizer production companies. In this system, aerobic bacteria absorb, oxidize, and decompose waste materials under good ventilation and sufficient oxygen conditions. Through their metabolic activities, aerobic microorganisms convert a portion of the absorbed organic matter into simple inorganic substances, releasing energy needed for microbial growth activities and synthesizing new cellular cytoplasm, allowing microorganisms to continuously grow, reproduce, and produce more biomass.

Nitrogen NPK and organic fertilizer making

The Groove Fermentation System: A Popular Choice for Organic Fertilizer Production

Typically adopted by organic fertilizer manufacturing enterprises, the groove fermentation system is a sophisticated method that ensures optimal aeration and sufficient oxygen for the aerobic bacteria to thrive. This system is comprised of six major components: the pre-mixing system, the material distribution system, the turning and fermentation system, the material collection system, the aeration system, and the exhaust gas deodorization system. Each component plays a crucial role in maintaining the right moisture content, carbon-to-nitrogen ratio, and looseness in the compost, thereby facilitating oxygen diffusion and ensuring an effective fermentation process.

Understanding the Components of the Groove Fermentation System

1. Pre-mixing System

Prior to entry into the fermentation groove, chicken or pig manure and filler materials are blended using a mixer. This step is vital to achieving the appropriate moisture content (50%-60%) and carbon-to-nitrogen ratio (25:1 to 30:1), which are essential for successful composting.

2. Turning and Fermentation System

The design of the fermentation groove, whether it comprises a single or multiple grooves, is based on the span of the turning machine and the fermentation cycle, ensuring the structural integrity to withstand the pressures exerted during the process.

Click here for more details.

Groove Fermentation Workshop Construction

3. Material Distribution System

The system could either feature a single groove structure, where compost enters from one end and exits from the other, or a multi-groove setup, where an automatic distribution machine fills the front 3-4 meters of the fermentation groove, with materials moving 4 meters with each turn.

4. Material Collection System

In multi-groove structures, an automatic collection device gathers materials from the fermentation groove after each turn, moving them to the maturation workshop.

5. Aeration for Oxygen Supply

A high-pressure blower supplies oxygen forcefully, with air entering the compost pile from beneath through an aeration board.

6. Exhaust Gas Deodorization

Throughout the composting process, water vapor along with odorous gases like ammonia and hydrogen sulfide are emitted. Jet fans installed at the top of the composting workshop facilitate air flow, while exhaust outlets on the sides channel the odorous gases to biofilters for treatment.

7. Maturation Workshop

Post-fermentation, the compost, still not fully matured, undergoes a secondary maturation process to reach the desired level of decomposition.

Where to buy High-quality Compost Machines?

Transitioning smoothly into the realm of composting solutions, it’s worth noting the advanced technology brought forward by Yushunxin’s compost machines. Yushunxin offers an array of compost turners and fermentation pots designed to cater to diverse composting needs, including rail type compost turner; windrow type (moving type compost turner, crawler type compost turner); and fermentation pots (vertical or horizontal). Each of these machines is engineered to optimize the aerobic fermentation process, ensuring efficient breakdown of organic materials into high-quality compost.

Conclusion

Finally, the method of organic fertilizer fermentation plays a pivotal role in sustainable agriculture, with aerobic fermentation being the most efficient and environmentally friendly option. The introduction of advanced composting machines by Yushunxin has revolutionized this process, making it more accessible and practical for various applications. These machines, with their innovative design and features, offer a promising solution to meet the growing demand for organic fertilizer. You can visit this website: https://www.fertilizerproductequipment.com/bio-composter-machine/

Backyard composting has been popular for a long time however with the growing awareness of the benefits of using organic fertilizers, industrial scale composting has emerged being a profitable home business opportunity inside the recent times. These industrial composting facilities are capable of processing huge volumes of waste material and convert them into useful organic manure. Numerous strategies for industrial composting have been in use today for example the in-vessel processing, windrow processing and aerated static pile composting. All these methods require usage of industrial machines in order to accelerate and streamline the entire process of composting. What follows is a short guide about the industrial composting process and machines employed in these processes.

Before you start the process of composting, the waste material has to be pre-treated in order to achieve the desired moisture content as well as required carbon nitrogen ratio. Experts recommend achieving a moisture content close to 50 to 60% before the waste material is able to be processed for composting. As an illustration, for those who have entry to huge levels of fresh cow dung, it is suggested to include some ready organic manure with low moisture content in order to lower the entire moisture content from the mixture.

If you use the windrow composting process, the organic material must be arranged in piles in open-air or perhaps in a specially prepared composting site. The material will need to be turned constantly and it is recommended to make use of industrial scale compost fertilizer machines say for example a hydraulic windrow turner or perhaps a compost turner. The windrow must be around 1.5 to 2 m in width and up to 1.2 m in height. The length doesn’t really matter and you will spread it across dependant upon the option of space. In a nutshell, the duration of windrow is dependent upon the actual size of the chosen compost site. With this method, no tank is required but you do need large space for this particular process.

Another method is aerobic composting. In cases like this, you will want forklifts and also huge tanks as a way to perform the composting process. The optimal tanks possess a height as much as 1.3 m plus a width of about 6 m with length including 50 to 100 m. There are various varieties of turners available in the market in order to execute the composting process. These machines are extremely valuable in industrial scale composting since these accelerate the composting process and let you produce organic manure at the faster rate.

Several of the main forms of compost turners include self-propelled type, tow behind type, forklift type and groove type. Every one of these different types get their own advantages and should be employed in various conditions. As an illustration, a completely hydraulic compost turner features a huge capacity and is perfect for a large-scale composting facility.

Overall, industrial scale composting has emerged like a viable and profitable income opportunity, especially with the aid of industrial machines specifically designed for big scale composting. Also, it is eco-friendly and able to diverting huge numbers of organic materials from landfills or waste disposal facilities. Industrial scale composting not simply helps in converting waste material into high-quality organic manure but it also produces jobs and keeps the surroundings clean.

Tag: Compost Machine

How to make organic compost?