How to Make Fertilizer Pellets by Disc Granulation Machine?

Disc granulation machine is an efficient equipment for making fertilizer pellets. Here are the steps to make fertilizer pellets by disc granulation machine, and you can click here to get more information:

  1. Prepare the raw materials:

Collect the required raw materials of granulator for fertilizer, such as nitrogen-rich materials like urea, ammonium nitrate, and poultry manure, phosphorus-rich materials like superphosphate, and potassium-rich materials like potassium chloride.

  1. Mix the raw materials:

Mix the raw materials in the right proportion to achieve the desired NPK ratio. The mixture should be homogeneous and without lumps.

  1. Add the binder:

Add a binder such as water or clay to the mixture to improve the pelletization process. The binder helps to hold the particles together and improves the strength of the pellets.

  1. Feed the mixture into the disc granulation machine:

The disc granulation machine https://www.granulatorforfertilizer.com/disc-pelletizer-for-sale/ has a rotating disc where the mixture is fed. The disc rotates and the mixture is evenly distributed on the disc.

  1. Spray the liquid:

Spray a liquid binder onto the mixture as the SX disc pelletizer for sale rotates. The liquid binds the particles together, forming small pellets.

  1. Adjust the disc inclination angle:

Adjust the inclination angle of the disc to control the size of the pellets. A higher inclination angle produces smaller pellets, while a lower inclination angle produces larger pellets.

  1. Collect and dry the pellets:

The pellets are discharged from the disc and collected. The pellets are then dried in a rotary dryer to remove excess moisture and improve their strength.

  1. Sieve the pellets:

Sieve the pellets to remove any oversized or undersized pellets. The final product is a uniform size of fertilizer pellets.

  1. Package and store:

Package the fertilizer pellets in bags and store them in a cool, dry place.

 

By following these steps, you can make fertilizer pellets efficiently by disc pelletizer for sale.
Besides, there are several benefits of using a disc granulator to make fertilizer pellets:
  1. Efficient and uniform pelletization:

Disc granulators have a rotating disc that uniformly distributes the raw materials, resulting in even-sized and shaped pellets. This makes the fertilizer more efficient and easier to apply, as the nutrients are evenly distributed in each pellet.

  1. Versatility:

Disc granulators can process a wide range of raw materials, including organic materials, inorganic materials, and waste products, making it a versatile tool for making different types of fertilizer.

  1. Low cost:

Disc granulators are relatively inexpensive compared to other types of granulators, making them a cost-effective option for small and medium-sized fertilizer manufacturers.

  1. Easy maintenance:

Disc granulators are simple to operate and maintain, and require minimal downtime for maintenance.

 

Overall, large scale disc granulators for sale offer a cost-effective and efficient way to make high-quality fertilizer pellets, with a range of benefits for both the manufacturer and the environment.

Where To Find A Reliable Fertilizer Granulator Machine Supplier?

Setting up an organic fertilizer production line requires a solid business plan and top-notch equipment. It also requires a steady supply of animal manure, but that shouldn’t be a problem on your farm. The choice of the right equipment is also an easy task, provided that you know what you want to achieve in terms of yield and productivity. The biggest challenge is to find a reliable supplier to buy your machine from. This article shows you where to look for such industrial equipment manufacturers and how to pick the most reliable one.

To start with, you can use your favorite search engine to seek for fertilizer granulator machines. The biggest manufacturers of this type of equipment have compelling websites where they showcase their best equipment and the technical specifications of each type of machine. By taking a look at some of these web pages, you’ll make yourself an idea about the biggest players on the market and about their fertilizer granulator equipment. While you are at it, make sure you search for client testimonials and reviews, because they can help you rule out low quality equipment and unreliable suppliers. Also, it helps to check out the work experience and the quality assurance certifications of all these manufacturers.

New Type Organic Fertilizer Granulation Machine
Poultry manure fertilizer granules

Search engines can provide you with enough options. However, not all equipment manufacturers invest in developing and promoting websites. Some of them choose to advertise their products in business and trade directories. These web portals can be another excellent starting point for your research. Alibaba, for instance, is the largest online directory of China businesses. Their members want to reach out to clients in the U.S. and in many other areas of the globe. One of the best things about such directories is that they can speed up your research quite a lot, as they offer you multiple options at the same time. Besides, all manufacturer pages on these directories feature client ratings and reviews. By picking companies with high seller rates and with positive reviews, you increase your chances to find a reliable fertilizer granulator machine supplier.

Client references can be another great method to check how reliable a certain company is. If needed, you can ask these manufacturers to provide you with the contact details of some of their other clients. Contact them to ask them about their experience with that supplier. Remember that quality and price are important, but they aren’t everything that matters. The quality of the customer service department can also make a huge difference. If your machine stops working and you need someone to help you sort out the problem, you won’t be too happy to wait for weeks until you’re going to find a solution. The best suppliers are the ones that offer additional services that cater to the real needs of their customers. Maintenance, repairs, and customer service are among the most important things to look for when choosing your supplier. Your choice will have a direct influence on the profitability of your fertilizer making business.