Setting up a 10t/h organic bio fertilizer factory requires careful planning and technical know – how. Here is a detailed breakdown of the key aspects involved.
1. Factory Layout and Infrastructure
1.1 Land Requirement
A 10t/h factory typically needs around 8 – 10 acres of land. This area should accommodate production workshops, raw material storage, finished product storage, and utility facilities. The site should have good access for transportation of raw materials and products.
1.2 Building Structures
Production workshops need to be designed to house various equipment. They should be well – ventilated and have proper drainage systems. Raw material storage areas should be covered and protected from the elements to maintain material quality. YUSHUNXIN ‘s staff will plan a more reasonable space layout for you, welcome to contact us.
2. Key Production Equipment
2.1 Pretreatment Equipment
Crushers with a capacity of 10 – 12t/h are required to break down large raw materials. Mixers capable of handling 3 – 5 cubic meters per batch ensure uniform blending of raw materials and additives.
2.2 Fermentation Equipment
Continuous – type fermentation tanks with a total capacity of 150 – 200 cubic meters are essential. These tanks should be equipped with temperature, humidity, and oxygen control systems for efficient organic matter decomposition.
2.3 Granulation Equipment
A drum granulation machine or a high – capacity disc granulator is suitable. They should be able to produce 10t/h of granules with a size range of 2 – 5mm.
2.4 Drying and Cooling Equipment
Rotary dryers with a drying capacity of 10t/h and cooling systems are needed to remove moisture and bring the granules to an appropriate temperature for storage.
2.5 Packaging Equipment
Automatic packaging machines that can handle 10t/h, with options for different bag sizes (5kg – 50kg), complete the production line.
3. Production Process
Raw materials are first crushed and mixed. Then they enter the fermentation stage, which lasts 7 – 10 days. After fermentation, the materials are granulated, dried, cooled, and finally packaged. Each step requires precise control of parameters to ensure product quality. Click here to get more!
4. Cost Estimation
Equipment costs for a 10t/h factory can range from \(300,000 – \)500,000. Land acquisition, construction, and other miscellaneous expenses may add another \(200,000 – \)300,000. Initial raw material and working capital should be budgeted separately.
5. Personnel Requirement
The factory needs skilled operators for equipment control, technicians for maintenance, and administrative staff for management. A total of 15 – 20 employees may be required to run the factory efficiently. But in the process of manufacturing 10 t/h organic biofertilizer, it only need 3-5 workers.
This guide provides a basic framework for setting up a 10t/h organic bio fertilizer factory, covering the essential technical and practical aspects. If you want to know more information about the 10 t/h biofertilizer organic production plant, welcome to visit: https://www.biofertilizerproduction.com/product/10t-h-organic-bio-fertilizer-factory-setup/